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Bending Wire Forms

  • Fabricating Wire Forms Bending
  • Fabricating Wire Forms Bending
  • Fabricating Wire Forms Bending

Overview

Overview: MCP utilizes multiple bending processes including CNC bending, rotary bending and press bending, all depending on the part volume and configuration. Extensive secondary forming, machining and processing capabilities allow for an endless configuration of rod fabrications and wireforms. Design Cost Tips: • specify a minimum straight length of at least 4 material diameters on end straight lengths to eliminate secondary cut-to-length operations • avoid having bend radii intersect with flattened transition areas • flattened rod sections can be bent to eliminate welded tabs • allow a minimum of 4 material diameters of straight length between bends • choose inside bend radii that are a minimum of one material diameter (ie: on a 0.500" diameter bar, have an inside bend radius of at least 0.500") Dimensioning Tips: • based dimensions on centerline dimensions except for bend radii (which should be based on inside radius)

California Residents: WARNING

Fabricating Capabilities

Materials: low carbon steel, alloy steel, stainless, aluminum Competitive Size Ranges: 0.1875" diameter thru 1.000" diameter Competitive Volumes: 50 to 2,500 per order, 100 to 25,000 EAU Competitive Niche: MCP is globally competitive on wire forms that fit the following description: • 1,000 to 25,000 per year AND • 3/16 to 3/4" diameter AND • 1018 to 1045 steel AND • has at least (5) five of these operations: bending, collaring/upset forging, flattening, painting, swaging, threading or welding OR • has BOTH swaging and welding OR • has UPSET FORGING AND (1) of these operations: flattening, swaging, threading, welding OR • has a LINKAGE END (ball joint, clevis yoke end, spherical rod end) assembled on one or both ends
  • Upset Forged, Bent, Swaged, Threaded Radiator Braces - Rubber Isolators not yet installed
  • Fabricated Pedals
  • Control Linkage Modules
  • Cutting, Milling, Swaging, Bending, Machining, Welding, Powder Coating, loc-titing of magnets
  • Press Formed, machined, bent and powder coated mirror leg support brackets
  • Welded and Painting Fabrications
  • Male Yoke Ends - welded and bent
  • 3/4 diameter bars - bend, drilled, internally threaded, press formed wrench flats
  • Grab Handle - bent, welded, machined, powder coated, assembled
  • Trapped Bearing on Rod Levers
  • Bent, Machined and Welded Stainless Rods over-molded with Polyurethane - all done in-house
  • 3/4 diameter bars flattened - subsequent operations include bending and machining
  • Complex Press Forming
  • Bent Lever with Trapped Bushings
  • Upset Forged, Bent, Machined
  • Staked Washers, Bending, Machining, Presswork